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The Cutting Head of Road Mixer is a state-of-the-art component designed for roadheaders, specifically engineered to enhance efficiency and precision in underground tunneling and mining operations. This cutting-edge product features a multisensor-based adaptive control system that dynamically adjusts the cutting head speed based on real-time conditions, ensuring optimal performance across varying rock hardness and cutting states. The system categorizes cutting speeds into five gears, allowing seamless transitions between different operational demands.
One of the standout technical features is the integration of advanced algorithms, including an improved particle swarm optimization (PSO) and back propagation neural networks (BPNN), which significantly reduce response time and minimize overshoot. This results in faster, more accurate adjustments and improved cutting efficiency.
The product’s durability is another key advantage, with high-quality materials and robust construction ensuring a longer service life even under harsh working conditions. Additionally, the cutting head’s versatility makes it suitable for a wide range of applications, from soft soil to hard rock, making it a reliable choice for diverse mining and construction projects.
The Cutting Head of Road Mixer is a state-of-the-art component designed for roadheaders, specifically engineered to enhance efficiency and precision in underground tunneling and mining operations. This cutting-edge product features a multisensor-based adaptive control system that dynamically adjusts the cutting head speed based on real-time conditions, ensuring optimal performance across varying rock hardness and cutting states. The system categorizes cutting speeds into five gears, allowing seamless transitions between different operational demands.
One of the standout technical features is the integration of advanced algorithms, including an improved particle swarm optimization (PSO) and back propagation neural networks (BPNN), which significantly reduce response time and minimize overshoot. This results in faster, more accurate adjustments and improved cutting efficiency.
The product’s durability is another key advantage, with high-quality materials and robust construction ensuring a longer service life even under harsh working conditions. Additionally, the cutting head’s versatility makes it suitable for a wide range of applications, from soft soil to hard rock, making it a reliable choice for diverse mining and construction projects.
Industrial Blades Material Steel Grade Table | |||||
Categories | China(GB/T YB) | Euro(DIN/BS/NF) | American(AISI) | Japan(JIS) | ISO |
Alloy | 9CrSi | ― | ― | ― | ― |
6CrW2Si | ― | ― | ― | 50WCrV8 | |
Tool | Cr12Mo1V1 | 1.2379 | D2 | SKD 11 | X153CrMoV12 |
Cr12MoV | ― | ― | ― | ― | |
Steel | 4Cr5MoVSi | 1.2343 | H11 | SKD6 | X37CrMoV5-1 |
4Cr5W2VSi | 1.2606 | H12 | SKD62 | ― | |
4Cr5MoV1Si | 1.2344 | H13 | SKD 61 | X35CrMoV5-1 | |
High | W18Cr4V | 1.3355 | T1 | SKH2 | HS18-0-1 |
Speed | W6Mo5Cr4V2 | 1.3341/1.3343 | M2 | SKH51 | HS6-5-2 |
Tool | W6Mo5Cr4V3 | 1.3344 | M3 | SKH53 | HS6-5-3 |
Steel | W6Mo5Cr4V2Co5 | 1.3243/1.3245 | M35 | SKH55 | HS6-5-2-5 |
Industrial Blades Material Steel Grade Table | |||||
Categories | China(GB/T YB) | Euro(DIN/BS/NF) | American(AISI) | Japan(JIS) | ISO |
Alloy | 9CrSi | ― | ― | ― | ― |
6CrW2Si | ― | ― | ― | 50WCrV8 | |
Tool | Cr12Mo1V1 | 1.2379 | D2 | SKD 11 | X153CrMoV12 |
Cr12MoV | ― | ― | ― | ― | |
Steel | 4Cr5MoVSi | 1.2343 | H11 | SKD6 | X37CrMoV5-1 |
4Cr5W2VSi | 1.2606 | H12 | SKD62 | ― | |
4Cr5MoV1Si | 1.2344 | H13 | SKD 61 | X35CrMoV5-1 | |
High | W18Cr4V | 1.3355 | T1 | SKH2 | HS18-0-1 |
Speed | W6Mo5Cr4V2 | 1.3341/1.3343 | M2 | SKH51 | HS6-5-2 |
Tool | W6Mo5Cr4V3 | 1.3344 | M3 | SKH53 | HS6-5-3 |
Steel | W6Mo5Cr4V2Co5 | 1.3243/1.3245 | M35 | SKH55 | HS6-5-2-5 |
The Cutting Head of Road Mixer is a highly efficient and versatile component designed for roadheaders, widely used in underground tunneling, mining, and construction projects. Its advanced multisensor-based adaptive control system dynamically adjusts cutting head speed, ensuring optimal performance across varying rock hardness and cutting conditions. This makes it ideal for applications such as:
Underground Tunneling: The cutting head excels in creating precise tunnels in hard rock or soft soil, minimizing overcutting and undercutting while maintaining structural integrity.
Mining Operations: It is extensively used in coal and mineral mining, where its robust design and adaptive control system enhance cutting efficiency and reduce equipment wear.
Urban Infrastructure Development: The cutting head is employed in urban projects like subway construction and utility tunnel excavation, where precision and minimal environmental disruption are critical.
Road Construction: It plays a vital role in cutting through challenging terrains, such as rocky or uneven surfaces, to prepare stable roadbeds.
Renewable Energy Projects: The cutting head is also utilized in geothermal energy projects, where it helps create pathways for energy extraction systems.
With its ability to handle diverse materials and conditions, the Cutting Head of Road Mixer is a reliable solution for modern engineering challenges, ensuring efficiency, durability, and precision in every application.
The Cutting Head of Road Mixer is a highly efficient and versatile component designed for roadheaders, widely used in underground tunneling, mining, and construction projects. Its advanced multisensor-based adaptive control system dynamically adjusts cutting head speed, ensuring optimal performance across varying rock hardness and cutting conditions. This makes it ideal for applications such as:
Underground Tunneling: The cutting head excels in creating precise tunnels in hard rock or soft soil, minimizing overcutting and undercutting while maintaining structural integrity.
Mining Operations: It is extensively used in coal and mineral mining, where its robust design and adaptive control system enhance cutting efficiency and reduce equipment wear.
Urban Infrastructure Development: The cutting head is employed in urban projects like subway construction and utility tunnel excavation, where precision and minimal environmental disruption are critical.
Road Construction: It plays a vital role in cutting through challenging terrains, such as rocky or uneven surfaces, to prepare stable roadbeds.
Renewable Energy Projects: The cutting head is also utilized in geothermal energy projects, where it helps create pathways for energy extraction systems.
With its ability to handle diverse materials and conditions, the Cutting Head of Road Mixer is a reliable solution for modern engineering challenges, ensuring efficiency, durability, and precision in every application.
The Cutting Head of Road Mixer is a high-performance component designed for roadheaders, offering precision and efficiency in tunneling and mining operations. To ensure optimal performance and longevity, follow this step-by-step usage guide:
Installation: Securely attach the cutting head to the roadheader, ensuring all connections are tight and aligned according to the manufacturer’s specifications.
Pre-Operation Check: Inspect the cutting head for any damage or wear. Verify that the multisensor-based adaptive control system is functioning correctly and that all sensors are operational.
Speed Adjustment: Use the five-gear speed control system to select the appropriate cutting speed based on the material hardness and cutting conditions. Start with a lower gear for harder materials and adjust as needed.
Operation Monitoring: During use, monitor the cutting head’s performance through the control system interface. Ensure the adaptive control system is dynamically adjusting speed for optimal efficiency.
Maintenance: Regularly clean the cutting head to remove debris and inspect for wear. Lubricate moving parts as recommended and replace any worn components promptly.
Safety Precautions: Always wear protective gear and follow safety protocols. Ensure the work area is clear of obstructions and that the machine is operated by trained personnel.
By following these guidelines, users can maximize the efficiency, durability, and safety of the Cutting Head of Road Mixer, ensuring reliable performance in demanding tunneling and mining applications.
The Cutting Head of Road Mixer is a high-performance component designed for roadheaders, offering precision and efficiency in tunneling and mining operations. To ensure optimal performance and longevity, follow this step-by-step usage guide:
Installation: Securely attach the cutting head to the roadheader, ensuring all connections are tight and aligned according to the manufacturer’s specifications.
Pre-Operation Check: Inspect the cutting head for any damage or wear. Verify that the multisensor-based adaptive control system is functioning correctly and that all sensors are operational.
Speed Adjustment: Use the five-gear speed control system to select the appropriate cutting speed based on the material hardness and cutting conditions. Start with a lower gear for harder materials and adjust as needed.
Operation Monitoring: During use, monitor the cutting head’s performance through the control system interface. Ensure the adaptive control system is dynamically adjusting speed for optimal efficiency.
Maintenance: Regularly clean the cutting head to remove debris and inspect for wear. Lubricate moving parts as recommended and replace any worn components promptly.
Safety Precautions: Always wear protective gear and follow safety protocols. Ensure the work area is clear of obstructions and that the machine is operated by trained personnel.
By following these guidelines, users can maximize the efficiency, durability, and safety of the Cutting Head of Road Mixer, ensuring reliable performance in demanding tunneling and mining applications.
Q: Are you trading company or manufacturer ?
A: We are factory of tungsten carbide products.
Q: Where is your factory located?
A: We are located in NanJing.
Q: How long is your delivery time?
A: For the normal type which we have mold it takes two weeks after receiving the advance payment.
For the non standard which we do not have mold it takes 4 to 6 weeks when receiving the advance payment.
Q: Is the price Competitive?
A: UKO offer reliable products with good price.
Q: Are the products High Quality?
A: Yes. Raw material will be tested before bulk production, and we will check the physical properties, shape and tolerance for ensuring qualified products before shipping.
Q: Are you trading company or manufacturer ?
A: We are factory of tungsten carbide products.
Q: Where is your factory located?
A: We are located in NanJing.
Q: How long is your delivery time?
A: For the normal type which we have mold it takes two weeks after receiving the advance payment.
For the non standard which we do not have mold it takes 4 to 6 weeks when receiving the advance payment.
Q: Is the price Competitive?
A: UKO offer reliable products with good price.
Q: Are the products High Quality?
A: Yes. Raw material will be tested before bulk production, and we will check the physical properties, shape and tolerance for ensuring qualified products before shipping.